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Meisonilan specializes in providing solutions for process control valves and shut-off valves to industries such as energy, chemical engineering, electric power, life sciences, and environmental protection. For many years, our automation technologies have been driving operational optimization. Leveraging our field-proven expertise, we provide support for your low-emission strategies.
Introduction
The packing selection for Q646F pneumatic four-way ball valve is braided, flexible graphite sealing ring or PTFE sealing ring, which ensures reliable sealing of the valve stem under certain lubrication conditions. As needed, ball valves can be designed with anti-static structures, with conductive springs installed between the ball and valve stem, as well as between the valve stem and valve body, to prevent static electricity from igniting flammable substances and ensure system safety. There are various forms of sealing pairs. According to different working conditions, structures such as soft seals, hard seals, and fire-resistant valve seats can be selected; Below DN150 is in the form of a floating ball, and below DN200 is in the form of a fixed ball. An auxiliary sealing structure can be installed at the valve seat of the ball valve, and a grease injection valve can be added to the valve seat and stem for temporary sealing in emergency situations. The stem can also be extended as needed to be suitable for underground installation.
Technical Parameter

Main Part Materials and Performance of Q46F Four-way Ball Valve

Valve Body Valve Stem Valve Ball Sealing Surface Gasket Packing Operating Temperature Suitable Medium
WCB 1Cr13 1Cr13

1Cr13
Stellite Alloy
Body Material

Flexible Graphite
Stainless Steel with Flexible Graphite
08 Mild Steel
F304 F316

Flexible Graphite
Braided Graphite

-29 - 425℃ Water, Steam, Oil Products
WC6 15CrMo 15CrMo -29 - 425℃
WC9 25Cr2MoV 25Cr2MoV
LCB 304 304 -46 - 354℃
CF8 304 304 -196 - 600℃ Some Acids and Alkalis
CF3 304L 304L
CF8M 316 316
CF3M 316L 316L


Main Connection Dimensions and Weight of Q46F Four-way Ball Valve: PN1.6MPa

Nominal Diameter DN 150 200×150 200 250×200 250 300×250 300 350×300 350 400×350 400 450×400 450 500×450 500 600×500 600
Ball Hole d1 150 150 200 200 250 250 300 300 350 350 400 400 450 450 500 500 600
L 570 570 670 670 760 760 850 850 980 980 1080 1080 1220 1220 1360 1360 1750
H 219 219 273 273 360 360 395 395 430 430 470 470 550 550 580 580 700
Manual H1 330 330 398 398 495 495 580 580 625 625 670 670 698 698 840 840 1050
E - - 116 116 116 116 171 171 171 171 257 257 257 257 257 257 150
F - - 350 350 350 350 400 400 420 420 400 400 420 420 400 400 410
W 1050 1050 600 600 600 600 800 800 800 800 800 800 800 800 800 800 800
Electric H2 554 554 600 600 652 652 760 760 770 770 830 830 - - 940 940 1020
L1 235 235 235 235 235 235 259 259 400 400 400 400 - - 410 410 410
Pneumatic H3 666 666 736 736 926 926 1059 1059 1127 1127 1393 1393 1468 1468 1538 1538 1370
L2 776 776 736 736 776 776 1060 1060 1060 1060 1360 1360 1360 1360 1360 1360 2840


Performance Specifications

Nominal Pressure PN Maximum Working Pressure at Room Temperature Shell Test Pressure Gas Seal Test Pressure High-pressure Seal Test Pressure
1.6 1.6 2.4 0.6 1.76
2.5 2.5 3.8 0.6 2.75
4.0 4.0 6.0 0.6 4.4
Class150 2.0 3.0 0.6 2.2


Test Pressure Unit: Mpa Application Range and Main Part Materials

Valve Body/Valve Cover GB WCB ZG1Cr18Ni9Ti ZG0Cr18Ni12Mo2Ti
ASTM WCB CF8 CF8M
Ball GB 2Cr13 1Cr18Ni9Ti 0Cr18Ni12Mo2Ti
ASTM 420 304 316
Valve Stem GB 2Cr13 1Cr18Ni9Ti 0Cr18Ni12Mo2Ti
ASTM 420 304 316
Valve Seat Sealing Surface GB Polytetrafluoroethylene Para-polyphenylene Polytetrafluoroethylene Para-polyphenylene Polytetrafluoroethylene Para-polyphenylene
ASTM
Packing GB Flexible Graphite Flexible Graphite Flexible Graphite
ASTM
Bolt GB 35 0Cr18Ni9 0Cr18Ni9
ASTM A193B7 A320-B8 A320-B8
Nut GB 45 0Cr18Ni9 0Cr18Ni9
ASTM A1942H A194-8 A194-8


Main Connection Dimensions

Nominal Pressure PN Nominal Diameter DN Dimensions (mm)
L L0 D K d Y b z-do Hw Hd
1.6MPa 50 260 130 165 125 100
16 4-ф18 205 265
65 320 160 185 145 120
18 4-ф18 245 295
80 320 160 200 160 135
20 8-ф18 305 345
100 370 185 220 180 155
20 8-ф18 340 420
125 510 255 250 210 185
22 8-ф18 425 465
150 510 255 285 240 210
24 8-ф23 450 505
200 580 290 340 295 265
26 12-ф23 480 525
250 670 335 405 355 320
30 12-ф25 530 565
300 760 380 460 410 375
30 12-ф25 585 630
350 850 425 520 470 435
34 16-ф25 625 675
400 980 490 580 525 485
36 16-ф30 670 710
450 1080 540 640 585 545
40 20-ф30 705 770
500 1220 610 715 650 608
44 20-ф34 765 825
600 1360 680 840 770 718
48 20-ф41 840 945
700 1750 875 910 840 788
50 24-ф41 1050 1110
800 1850 925 1025 950 898
52 24-ф41 1125 1220
900 2050 1025 1125 1050 998
54 28-ф41 1260 1315
1000 2150 1075 1255 1170 1110
56 28-ф48 1325 1385
1200 2450 1225 1485 1390 1325
58 32-ф54 1395 1450
2.5MPa 50 260 130 165 125 100
20 4-ф18 205 265
65 320 160 185 145 120
22 8-ф18 245 295
80 320 160 200 160 135
22 8-ф18 305 345
100 370 185 230 190 160
24 8-ф23 340 420
125 510 255 270 220 188
28 8-ф25 405 465
150 510 255 300 250 218
30 8-ф25 450 505
200 580 290 360 310 278
34 12-ф25 480 525
250 670 335 425 370 332
36 12-ф30 530 565
300 760 380 485 430 390
40 16-ф30 585 630
350 850 425 555 490 448
44 16-ф34 625 675
400 980 490 620 550 505
48 16-ф34 670 710
450 1080 540 670 600 555
50 20-ф34 705 770
500 1220 610 730 660 610
52 20-ф41 765 825
600 1360 680 845 770 718
56 20-041 840 945
700 1750 875 960 875 815
60 24-ф48 1050 1110
800 1850 925 1085 990 930
64 24-ф48 1125 1220
Valve Installation & Maintenance
Valve Installation:
(1) Before installation, check that the product model, tag number, and specifications match the requirements. Inspect the entire valve for missing or loose parts.
(2) Prior to installation, clean the pipeline. Ensure there is sufficient straight pipe section at the valve inlet and install a filter. When connecting the valve body to the pipeline flanges, ensure coaxiality.
(3) Thoroughly clean the pipeline before installing the valve.
(4) The installation site should ensure the safety of personnel and equipment, facilitating operation, disassembly, and maintenance.
(5) The valve should be installed vertically upright on horizontal pipelines. If necessary, it can be installed at an angle, but horizontal installation should be avoided. For occasions with heavy valve weight or vibration, use a support frame.
(6) The medium flow direction must align with the arrow on the valve body. The air supply should be dry and oil-free. The valve should be used in environments with temperatures ranging from -20℃ to 55℃.

Valve Maintenance:
(1) Cleaning the Valve: For general media, cleaning with water is sufficient. For media harmful to health, first understand their properties and then select an appropriate cleaning method.
(2) Disassembly: Remove rust from exposed rusted parts first. Before derusting, protect the machined surfaces of precision parts such as the valve seat, valve plug, valve stem, and push rod. Use special tools when disassembling the valve seat.
(3) Valve Seat: Minor rust or wear on the sealing surface can be repaired by machining. If damage is severe, replace the seat. However, both repaired and replaced hard sealing surfaces must be lapped.
(4) Valve Stem: If the surface is damaged, it must be replaced.
(5) Damage to Push Rod, Guide, and Sealing Surfaces: Reverse-acting actuators must be replaced; direct-acting actuators can be reused after proper repair.
(6) Compression Spring: If there are cracks or other defects affecting strength, replace it immediately.
(7) Wear Parts: Packing, gaskets, and O-rings must be replaced entirely during each maintenance. Check the valve plug and diaphragm for cracks, aging, or corrosion that may cause future failures. Decide whether to replace them based on inspection results, but the diaphragm service life should not exceed 2-3 years.
(8) When reassembling the valve, ensure alignment. Tighten bolts diagonally and lubricate sliding parts. After reassembly, debug the valve according to the factory test items and methods. During this period, accurately adjust the packing compression force and the valve plug closing position.
Ordering Instructions
When placing an order, please fill in the Specification Sheet or specify the following information:
  1. If the model has not been selected before ordering, please provide us with the operating parameters:
    (1) Nominal diameter DN (mm);
    (2) Nominal pressure (MPa or bar);
    (3) Fluid properties (including medium temperature, viscosity, or acidity/alkalinity);
    (4) Pressure before and after the valve (pressure differential);
    (5) Requirements for flow characteristics;
    (6) Materials of valve body and valve core;
    (7) Connection type;
    (8) Driving method (provide air supply pressure, driving voltage);
    (9) Supporting accessories (for pneumatic valves, it is recommended that users install an air filter triplet and a 2-position 5-way solenoid valve);
    (10) On-site working conditions.
  2. If the product model of our company has been selected by the design unit, please order directly from our production department according to the model;
  3. When the application occasion is very important or the pipeline is relatively complex, please provide the design drawings and detailed parameters as much as possible, and our experts will review and check them for you.
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