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Meisonilan specializes in providing solutions for process control valves and shut-off valves to industries such as energy, chemical engineering, electric power, life sciences, and environmental protection. For many years, our automation technologies have been driving operational optimization. Leveraging our field-proven expertise, we provide support for your low-emission strategies.
Introduction

Product Features

Suitable for frequent operation, quick opening and closing, lightweight, low fluid resistance, simple structure, relatively small volume, light weight, easy maintenance, good sealing performance, not limited by installation direction, medium flow direction can be arbitrary, no vibration, low noise.
Suitable for controlling pulp, mortar, and viscous fluids.


Principle of V-shaped ball valve

Cut off impurities with a wavy edge. During the rotation of the sphere, the V-shaped blade of the sphere is tangent to the valve seat, thereby cutting off fibers and solid substances in the fluid. However, general ball valves do not have this function, which can easily cause fiber impurities to get stuck when closing, causing great inconvenience to maintenance and repair. And the valve core of the V-shaped ball valve will not be stuck by fibers. In addition, due to the use of flange connection, it is easy to disassemble and assemble without the need for special tools, and maintenance is also simple and easy. When the valve is closed. The V-shaped notch and valve seat create a scissor like effect, which not only has self-cleaning function but also prevents the ball core from getting stuck. The valve body, valve cover, and valve seat are each made of metal point-to-point structure, and a valve stem spring with a low friction coefficient is used. Therefore, the operating torque is small and stable.

Technical Parameter

Main components of V-type ball valve

Serial number Name Quantity (pcs) Material
1 Valve body 1 WCB CF8 CF8M
2 Valve core 1 CF8 surface hard chrome plated CF8 surface hard chrome plated CF8M surface hard chrome plated
3 Cylindrical pin 2 304 304 316
4 Valve seat 1 304 surfacing hard alloy 304 surfacing hard alloy 316
5 Spring 1 316 316 316
6 O-ring 1 Fluororubber Fluororubber Fluororubber
7 Self-lubricating bearing
304+PTFE 304+PTFE 316+PTFE
8 Lower valve stem 1 20Cr13 304 316
9 O-ring 1 Fluororubber Fluororubber Fluororubber
10 Rear gland 1 WCB CF8 CF8M
11 Ring gasket 1 PTFE PTFE PTFE
12 Adjusting shim 1 PTFE PTFE PTFE
13 Flat gasket 4 Q235 304 304
14 Bolt 4 25 304 304
15 Stud 2 25 304 304
16 Self-lubricating bearing 1 304+PTFE 304+PTFE 316+PTFE
17 Flat key 1 20Cr13 304 316
18 Lower packing 1 PTFE PTFE PTFE
19 Middle packing 1 set PTFE PTFE PTFE
20 Upper packing 1 PTFE PTFE PTFE
21 Packing gland 1 WCB CF8 CF8M
22 Nut 2 35 304 304
23 Upper valve stem 1 20Cr13 304 316


Cv value table of standard V-type ball valve products

Specification CV value
DN25(1”) 36
DN32(1 1/4") 56
DN40(1 1/2") 94
DN50(2”) 152
DN65(2 1/2") 262
DN80(3”) 358
DN100(4”) 540
DN125(5”) 906
DN150(6”) 1424
DN200(8”) 2176
DN250(10”) 3532
DN300(12") 5732
DN350(14”) 8245
DN400(16”) 10651
DN450(18”) 12878
DN500(20”) 16343

For various types of V-type ball valves, including: wafer-type V-type ball valves, flange-type V-type ball valves, pneumatic double-actuator V-type ball valves, compact pneumatic V-type control valves, and manual worm gear V-type control valves. The Cv value of a V-type ball valve represents the flow capacity of the V-type control valve for liquids; that is, the flow coefficient. It is generally called the Cv value abroad and the Kv value in China. It is an important parameter of valve products.

Calculation formula: Cv = qv * [ρ * △p0 / (ρ0 * △p)]^0.5

Where: Cv: Flow capacity,

USgal/min qv: Measured water flow,

USgal/min ρ: Measured water density, g/cm;

ρ0: Density of water at 60°F, ρ0 = 1g/cm;

△p = p1 - p2. p1 and p2 are the pressure differences between the upstream and downstream of the measured component, lbf/in2.


The inherent flow characteristic of the V-type ball valve is an approximate percentage characteristic, as shown in the figure


Maximum allowable leakage of V-type ball valve

Specification Maximum allowable leakage of hard seal Maximum allowable leakage of soft seal valve seat
DN25(1”) 1.50ml/min 0.15ml/min
DN32(1 - 1/4") 1.80ml/min 0.18ml/min
DN40(1 - 1/2") 2.40ml/min 0.24ml/min
DN50(2”) 3.00ml/min 0.30ml/min
DN65(2 - 1/2") 3.90ml/min 0.39ml/min
DN80(3”) 4.80ml/min 0.48ml/min
DN100(4”) 6.00ml/min 0.60ml/min
DN125(5”) 7.50ml/min 0.75ml/min
DN150(6”) 9.00ml/min 0.90ml/min
DN200(8") 12.00ml/min 1.20ml/min
DN250(10”) 15.00ml/min 1.50ml/min
DN300(12”) 18.00ml/min 1.80ml/min
DN350(14”) 21.00ml/min 2.10ml/min
DN400(16”) 24.00ml/min 2.40ml/min
DN450(18”) 26.00ml/min 2.60ml/min
DN500(20”) 30.00ml/min 3.00ml/min


External dimensions of V-type ball valve

DN L B H C D D1
25 168 108 163 120 36 85
32 168 108 168 120 36 85
40 204 129 170 130 46 85
50 262 137 180 130 50 85
65 262 137 195 130 50 85
80 268 153 210 145 56 90
100 268 153 220 145 56 102
125 300 175 235 160 68 97
150 390 192 270 160 75 129
200 460 217 300 175 87 123
250 525 260 375 195 103 149
300 600 319 420 220
148
350 720 356 500 250
179
400 740 378 550 260
180
450 740 378 650 260
230
500 860 432 720 260
280
Valve Installation & Maintenance
Valve Installation:
(1) Before installation, check that the product model, tag number, and specifications match the requirements. Inspect the entire valve for missing or loose parts.
(2) Prior to installation, clean the pipeline. Ensure there is sufficient straight pipe section at the valve inlet and install a filter. When connecting the valve body to the pipeline flanges, ensure coaxiality.
(3) Thoroughly clean the pipeline before installing the valve.
(4) The installation site should ensure the safety of personnel and equipment, facilitating operation, disassembly, and maintenance.
(5) The valve should be installed vertically upright on horizontal pipelines. If necessary, it can be installed at an angle, but horizontal installation should be avoided. For occasions with heavy valve weight or vibration, use a support frame.
(6) The medium flow direction must align with the arrow on the valve body. The air supply should be dry and oil-free. The valve should be used in environments with temperatures ranging from -20℃ to 55℃.

Valve Maintenance:
(1) Cleaning the Valve: For general media, cleaning with water is sufficient. For media harmful to health, first understand their properties and then select an appropriate cleaning method.
(2) Disassembly: Remove rust from exposed rusted parts first. Before derusting, protect the machined surfaces of precision parts such as the valve seat, valve plug, valve stem, and push rod. Use special tools when disassembling the valve seat.
(3) Valve Seat: Minor rust or wear on the sealing surface can be repaired by machining. If damage is severe, replace the seat. However, both repaired and replaced hard sealing surfaces must be lapped.
(4) Valve Stem: If the surface is damaged, it must be replaced.
(5) Damage to Push Rod, Guide, and Sealing Surfaces: Reverse-acting actuators must be replaced; direct-acting actuators can be reused after proper repair.
(6) Compression Spring: If there are cracks or other defects affecting strength, replace it immediately.
(7) Wear Parts: Packing, gaskets, and O-rings must be replaced entirely during each maintenance. Check the valve plug and diaphragm for cracks, aging, or corrosion that may cause future failures. Decide whether to replace them based on inspection results, but the diaphragm service life should not exceed 2-3 years.
(8) When reassembling the valve, ensure alignment. Tighten bolts diagonally and lubricate sliding parts. After reassembly, debug the valve according to the factory test items and methods. During this period, accurately adjust the packing compression force and the valve plug closing position.
Ordering Instructions
When placing an order, please fill in the Specification Sheet or specify the following information:
  1. If the model has not been selected before ordering, please provide us with the operating parameters:
    (1) Nominal diameter DN (mm);
    (2) Nominal pressure (MPa or bar);
    (3) Fluid properties (including medium temperature, viscosity, or acidity/alkalinity);
    (4) Pressure before and after the valve (pressure differential);
    (5) Requirements for flow characteristics;
    (6) Materials of valve body and valve core;
    (7) Connection type;
    (8) Driving method (provide air supply pressure, driving voltage);
    (9) Supporting accessories (for pneumatic valves, it is recommended that users install an air filter triplet and a 2-position 5-way solenoid valve);
    (10) On-site working conditions.
  2. If the product model of our company has been selected by the design unit, please order directly from our production department according to the model;
  3. When the application occasion is very important or the pipeline is relatively complex, please provide the design drawings and detailed parameters as much as possible, and our experts will review and check them for you.
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