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Meisonilan specializes in providing solutions for process control valves and shut-off valves to industries such as energy, chemical engineering, electric power, life sciences, and environmental protection. For many years, our automation technologies have been driving operational optimization. Leveraging our field-proven expertise, we provide support for your low-emission strategies.
Introduction

Product Features

(1) The pneumatic hard seal butterfly valve adopts a three eccentric sealing structure, with almost no wear on the valve seat and butterfly plate, and has a sealing function that becomes tighter as viewed.
(2) The sealing ring is made of stainless steel, which has the dual advantages of metal hard sealing and elastic sealing. It has excellent sealing performance in both low and high temperatures, corrosion resistance, and long service life.
(3) The sealing surface of the butterfly plate is made of welded cobalt based hard alloy, which is wear-resistant and has a long service life
(4) The large-sized butterfly plate adopts a frame structure with high strength, large overcurrent area, and low flow resistance.
(5) Pneumatic hard seal butterfly valve has bidirectional sealing function, which is not limited by the flow direction of the medium or the spatial position during installation, and can be installed in any direction.
(6) The pneumatic device can be installed in multiple stations (rotating 90 ° or 180 °), making it easy for users to use.


Product Selection

(1) Valve body parameters: nominal diameter, working pressure, process medium, usage scenario, valve body material, and other series of parameters.
(2) Actuator parameters: actuator form, control mode, control signal (4-20mA, 1-5V), action mode (air open, air closed)
Please provide the above technical parameters as detailed as possible to facilitate our company's production and technical personnel to accurately select for you. If you have any questions You can call us and we will do our best to provide you with high-quality service!


Technical Parameter

Pneumatic Hard-Sealed Butterfly Valve Technical Parameters

Nominal Diameter DN (mm) DN50 - 1000mm
Nominal Pressure (MPa) PN1.0, 1.6, 2.5MPa
Valve Body Form Straight-through Cast Valve Body
Connection Form Flange Type, Wafer Type
Valve Core Form Butterfly Plate Type
Sealing Packing Flexible Graphite, Polytetrafluoroethylene
Flow Characteristic Approximately Equal Percentage, Linear
Action Range 0 - 90°
Leakage Quantity Q Complies with ANSI B16.104 Class IV Standard
Applicable Temperature Hard Seal ≤ 450°C
Basic Error With Positioner: Less than ±2% of Full Stroke
Hysteresis With Positioner: Less than 2% of Full Stroke
Adjustable Range 50:1
Configured Actuator GT, AT, AR, AW Series Single and Double Acting Pneumatic Actuators
Control Method On-Off Two-Position Control, 4 - 20mA Analog Control


Pneumatic Hard-Sealed Butterfly Valve Actuator Parameters

Actuator Model GT, AT, AR, AW Series Single and Double Acting Pneumatic Actuators
Supply Pressure 0.4 - 0.7MPa
Air Source Interface G1/4", G1/8", G3/8", G1/2"
Ambient Temperature -30 - +70°C
Action Form Single Acting Actuator: Air-Closed (B) - Valve Position Open (FO) when Air is Lost; Air-Open (K) - Valve Position Closed (FC) when Air is Lost
Double Acting Actuator: Air-Closed (B) - Valve Position Maintained (FL) when Air is Lost; Air-Open (K) - Valve Position Maintained (FL) when Air is Lost
Compatible Accessories Positioner, Solenoid Valve, Air Filter Regulator, Position Maintaining Valve, Travel Switch, Valve Position Transmitter, Handwheel Mechanism, etc.

The new series of pneumatic actuators are adopted, including double acting type and single acting type (spring return), with gear and rack transmission, which is safe and reliable; Large-diameter valves adopt the series AW type pneumatic actuator with fork transmission, which has a reasonable structure, large output torque, and includes double acting type and single acting type.
1. Gear-type double piston, with large output torque and small volume.
2. The cylinder is made of aluminum alloy material, with light weight and beautiful appearance.
3. Manual operation mechanisms can be installed on the top and bottom.
4. The rack connection can adjust the opening angle and rated flow.
5. The actuator can be optionally equipped with electrical signal feedback indication and various accessories to achieve automatic operation.
6. The ISO5211 standard connection provides convenience for the installation and replacement of products.
7. The adjusting screws at both ends can make the standard product have an adjustable range of ±4° at 0° and 90°. Ensure the synchronization accuracy with the valve.


Pneumatic Hard-Sealed Butterfly Valve Part Materials

Part Name Material
Valve Body Cast Iron, Stainless Steel, Chromium-Molybdenum Steel, Alloy Steel
Butterfly Plate Cast Steel, Alloy Steel, Stainless Steel, Chromium-Molybdenum Steel
Sealing Ring Multi-layer Combination of Stainless Steel and High-Temperature Resistant Asbestos Board
Valve Stem 2Cr13, 1Cr13 Stainless Steel, Chromium-Molybdenum Steel
Packing O-Ring, Flexible Graphite


Pneumatic Hard-Sealed Butterfly Valve Performance Specifications

Nominal Diameter DN (mm) DN50 - 1200
Nominal Pressure PN (MPa) 0.6 1.0 1.6 2.5
Test Pressure Strength Test 0.9 1.5 2.4 3.75
Sealing Test 0.66 1.1 1.76 2.75
Low-Pressure Air Tightness Test 0.5 - 0.7
Applicable Medium Air, Water, Sewage, Steam, Gas, Oil, etc.
Applicable Temperature Carbon Steel: -29°C - 600°C; Stainless Steel: -40°C - 600°C


Pneumatic Hard-Sealed Butterfly Valve Design Standards

Design Standard GB/T12238 - 1989
Flange Connection Dimensions GB/T9113.1 - 2000; GB/T9115.1 - 2000; JB78
Structural Length GB/T12221 - 1989
Pressure Test GB/T13927 - 2000; JB/T9092 - 1999


Pneumatic Hard-Sealed Butterfly Valve Eccentric Principle

(1) Deviate from the pipe center
(2) Deviate from the sealing surface center
(3) Inclined cone
When the valve is opened, the butterfly plate contacts the valve seat instantaneously when closing. By using the two eccentricities of the butterfly plate (eccentricity 1 and eccentricity 2), it quickly disengages from the valve seat, reducing the wear of the sealing pair, with small friction torque and flexible opening. The eccentric cone surface 3 enables the butterfly plate to pass through the inner hole of the valve seat when the valve is opened or closed, achieving contact sealing. In addition, the rotation radius of the conical butterfly plate is larger than that of the contact position of the sealing pair. Therefore, when the valve is closed, the butterfly plate will be tightened more and more, achieving self-locking and preventing the butterfly plate from over-positioning.

Pneumatic Three-Eccentric Hard-Sealed Butterfly Valve (Eccentric Principle) Pneumatic Three-Eccentric Hard-Sealed Butterfly Valve (Sealing Principle)


Pneumatic Hard-Sealed Butterfly Valve Connection Dimension Diagram

D643H Pneumatic Hard-Sealed Butterfly Valve (Flange Type) D673H Pneumatic Hard-Sealed Butterfly Valve (Wafer Type)


Pneumatic Hard-Sealed Butterfly Valve Connection Dimensions

Nominal Diameter (DN) Main Dimensions Flange Dimensions
L (Structural Length) H H1 A 1.0MPa 1.6MPa 2.5MPa
Flange Wafer D D1 n-Фd D D1 n-Фd D D1 n-Фd
50 108 43 112 625 245 165 125 4 - 18 165 125 4 - 18 165 125 4 - 18
65 112 46 115 625 245 185 145 4 - 18 185 145 4 - 18 185 145 8 - 18
80 114 46 120 645 245 200 160 4 - 18 200 160 8 - 18 200 160 8 - 18
100 127 52 138 675 355 220 180 8 - 18 220 180 8 - 18 235 190 8 - 22
125 140 56 164 715 355 250 210 8 - 18 250 210 8 - 18 270 220 8 - 26
150 140 56 175 800 355 285 240 8 - 22 285 240 8 - 22 300 250 8 - 26
200 152 60 200 850 250 340 295 8 - 22 340 295 12 - 22 360 310 12 - 26
250 165 68 243 925 250 395 350 12 - 22 405 355 12 - 26 425 370 12 - 30
300 178 78 250 1035 450 445 400 12 - 22 460 410 12 - 26 485 430 16 - 30
350 190 78 280 1070 450 505 460 16 - 22 520 470 12 - 26 555 490 16 - 33
400 216 102 305 1190 450 565 515 16 - 26 580 525 16 - 26 620 550 16 - 36
450 222 114 350 1250 650 615 565 20 - 26 640 585 16 - 30 670 600 20 - 36
500 229 127 380 1290 650 670 620 20 - 26 715 650 20 - 30 730 660 20 - 36
600 267 154 445 1455 850 780 725 20 - 30 840 770 20 - 33 845 770 20 - 39
700 292 165 480 1585 850 895 840 24 - 30 910 840 24 - 36 960 875 24 - 42
800 318 190 530 1700 1250 1015 950 24 - 33 1025 950 24 - 39 1085 990 24 - 48
900 330 203 580 1965 1250 1115 1050 28 - 33 1125 1050 28 - 39 1185 1090 28 - 48
1000 410 216 650 2015 1250 1230 1160 28 - 36 1255 1170 28 - 42 1320 1210 28 - 56
1200 470 254 760 2250 1250 1455 1380 32 - 39 1485 1390 32 - 48 1530 1420 32 - 56
Valve Installation & Maintenance
Valve Installation:
(1) Before installation, check that the product model, tag number, and specifications match the requirements. Inspect the entire valve for missing or loose parts.
(2) Prior to installation, clean the pipeline. Ensure there is sufficient straight pipe section at the valve inlet and install a filter. When connecting the valve body to the pipeline flanges, ensure coaxiality.
(3) Thoroughly clean the pipeline before installing the valve.
(4) The installation site should ensure the safety of personnel and equipment, facilitating operation, disassembly, and maintenance.
(5) The valve should be installed vertically upright on horizontal pipelines. If necessary, it can be installed at an angle, but horizontal installation should be avoided. For occasions with heavy valve weight or vibration, use a support frame.
(6) The medium flow direction must align with the arrow on the valve body. The air supply should be dry and oil-free. The valve should be used in environments with temperatures ranging from -20℃ to 55℃.

Valve Maintenance:
(1) Cleaning the Valve: For general media, cleaning with water is sufficient. For media harmful to health, first understand their properties and then select an appropriate cleaning method.
(2) Disassembly: Remove rust from exposed rusted parts first. Before derusting, protect the machined surfaces of precision parts such as the valve seat, valve plug, valve stem, and push rod. Use special tools when disassembling the valve seat.
(3) Valve Seat: Minor rust or wear on the sealing surface can be repaired by machining. If damage is severe, replace the seat. However, both repaired and replaced hard sealing surfaces must be lapped.
(4) Valve Stem: If the surface is damaged, it must be replaced.
(5) Damage to Push Rod, Guide, and Sealing Surfaces: Reverse-acting actuators must be replaced; direct-acting actuators can be reused after proper repair.
(6) Compression Spring: If there are cracks or other defects affecting strength, replace it immediately.
(7) Wear Parts: Packing, gaskets, and O-rings must be replaced entirely during each maintenance. Check the valve plug and diaphragm for cracks, aging, or corrosion that may cause future failures. Decide whether to replace them based on inspection results, but the diaphragm service life should not exceed 2-3 years.
(8) When reassembling the valve, ensure alignment. Tighten bolts diagonally and lubricate sliding parts. After reassembly, debug the valve according to the factory test items and methods. During this period, accurately adjust the packing compression force and the valve plug closing position.
Ordering Instructions
When placing an order, please fill in the Specification Sheet or specify the following information:
  1. If the model has not been selected before ordering, please provide us with the operating parameters:
    (1) Nominal diameter DN (mm);
    (2) Nominal pressure (MPa or bar);
    (3) Fluid properties (including medium temperature, viscosity, or acidity/alkalinity);
    (4) Pressure before and after the valve (pressure differential);
    (5) Requirements for flow characteristics;
    (6) Materials of valve body and valve core;
    (7) Connection type;
    (8) Driving method (provide air supply pressure, driving voltage);
    (9) Supporting accessories (for pneumatic valves, it is recommended that users install an air filter triplet and a 2-position 5-way solenoid valve);
    (10) On-site working conditions.
  2. If the product model of our company has been selected by the design unit, please order directly from our production department according to the model;
  3. When the application occasion is very important or the pipeline is relatively complex, please provide the design drawings and detailed parameters as much as possible, and our experts will review and check them for you.
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