It is used in conjunction with an electrical valve positioner to achieve proportional adjustment; Used in conjunction with solenoid valves and control boxes, it can achieve two position cut-off control. The V-shaped regulating ball valve core is designed with a specially shaped V-shaped notch, which has precise flow characteristics and control functions, and is suitable for controlling media such as gas, liquid, solid particles, etc. The V-shaped regulating ball valve has high shear force and self-cleaning performance due to its seamless rotation between the valve core and seat, making it particularly suitable for automation control systems in suspensions and solid particles containing fibers or small solid particles.
Product Features of V-Type Control Ball Valve:
1. The V-type control ball valve is powered by compressed air. Through the mechanical transmission of the piston rack and gear to the valve stem, it rotates the ball 0 - 90° with the torque output in angular stroke, thus completing the opening, closing or adjustment actions. By connecting with an electric-pneumatic valve positioner and inputting a 4 - 20mA current signal, the rotation angle of the valve core (any angle between 0 - 90°) can be changed to achieve the adjustment and control of parameters such as flow rate. It features precise control, small size, light weight, small flow resistance, large flow coefficient, simple structure and good sealing performance. It is truly an efficient valve for controlling process conditions.
2. Excellent regulating characteristics: The V-type control ball valve has an inherent flow characteristic approximately equal to a percentage and an adjustable ratio of up to 300:1. Therefore, the V-type control ball valve can provide precise control within a wide range of changes.
3. Maximum flow volume: Due to its streamlined shape and full right-angle rotation control, the maximum volume is particularly high, the flow capacity is particularly large, and the flow resistance is small. Therefore, smaller and more economical valve sizes can be used.
4. The V-type control ball valve adopts a double-bearing structure, which has high mechanical stability and small starting torque, ensuring excellent sensitivity and response speed of the valve.
5. Maximum reliability (safety): The valve body is of an integral structure, which is strong and durable. Its operation is not affected by pipeline pressure, and valve body leakage can be avoided.
6. Superior sealing performance of the metal valve seat: The V-type control ball valve uses an elastic movable metal valve seat, which has a self-compensating function, superior sealing performance and a long service life. In terms of flow direction, the leakage rate ≤ 10 - - 5 × the rated flow coefficient.
7. Superb shearing ability: When the V-type control ball valve adopts a metal hard-sealing structure, during the rotation process of the valve core and the metal valve seat of the V-type control ball valve, the V-shaped notch and the valve seat generate a strong shearing force, which can cut off impurities such as fibers and has a self-cleaning function, avoiding the occurrence of valve jamming.
8. The pneumatic actuator adopts a piston-type cylinder and a crank-arm conversion structure, which outputs a large torque and has a compact size. The actuator is designed with a fully sealed waterproof structure and has a high protection level. The cylinder body uses a mirror cylinder with oil-free lubrication, a small friction coefficient, corrosion resistance, and super durability and reliability. All transmission bearings use boundary self-lubricating bearings with oil-free lubrication to ensure that the transmission shaft is not worn.
Pneumatic Actuator of V-Type Control Ball Valve
The GT, DA, and AW type angular stroke pneumatic actuators are the driving devices for the V-type control ball valve. There are two types: piston-type double-acting and single-acting (spring return type). They have a compact double (single) piston gear and rack structure, with accurate meshing, smooth transmission, large output torque, flexible and stable operation, light weight, and long service life. (The spring of the single-acting type is pre-compressed before installation, which is easy to install and disassemble, and has good safety.)
GT Type Pneumatic Actuator | DA Type Pneumatic Actuator |
AW Type Pneumatic Actuator |
Options for Accessories of V-Type Control Ball Valve
According to different control and requirements, the following accessories can be selected:
Cut-off type accessories: Single electric control solenoid valve, double electric control solenoid valve, limit switch signal transmitter.
Regulation type accessories: Electric-pneumatic positioner, pneumatic positioner, electric-pneumatic converter.
Air source treatment accessories: Air filter regulator, air source treatment triple unit.
Manual mechanism: HVSD manual operating mechanism
Main Part Materials of V-Type Control Ball Valve
Material Code | C | P | R | |
Main Parts |
Valve Body | WCB | ZG1Cr18Ni9Ti | ZG0Cr18Ni12Mo2Ti |
Ball | 2Cr13 | ZG1Cr18Ni9Ti | ZG0Cr18Ni12Mo2Ti | |
Valve Stem | 2Cr13 | 1Cr18Ni9Ti | 0Cr18Ni12Mo2Ti | |
Sealing Ring | Reinforced polytetrafluoroethylene, p-polyphenylene, hard alloy steel | |||
Packing | Polytetrafluoroethylene, flexible graphite | |||
Applicable Working Conditions |
Applicable Medium | Water, steam, oil products | Nitric acid and alkalis | Acetic acid and its derivatives |
Applicable Temperature | -28°C - 500°C |
Execution Standards
Design and Manufacturing Standard | Flange Size Standard | Structure Length Standard | Inspection and Test Standard |
GB/T12237 - 89 | JB/T79 - 94, HG20592 | GB12221 - 89 | GB/T13927 - 89, JB/T9092 - 99 |
API6D | ANSI B16.5 | ANSI B16.10 | JB/T9092 - 99 |
JPI7S - 48 | JIS B2212~2214 | JIS B2002 | API598 |
Product Technical Parameters and Performance Indicators
Nominal Diameter D (mm) | 25 | 32 | 40 | 50 | 65 | 80 | 100 | 125 | 150 | 200 | 250 | 300 | ||||
Rated Flow Coefficient Cv | 32 | 47 | 78 | 110 | 170 | 280 | 410 | 750 | 1120 | 1850 | 2950 | 3800 | ||||
Nominal Pressure PN (MPa) | 1.6, 2.5, 4.0, 6.4 | |||||||||||||||
Flow Characteristic | Approximately equal percentage (see the typical curve), linear characteristic, quick-opening characteristic | |||||||||||||||
Valve Plate Rotation Angle (degrees) | 0° - 90° (adjustable) | |||||||||||||||
Permissible Leakage Rate Level | Soft seal: Zero leakage; Hard seal: ≤ 10 - - 5 rated flow coefficient | |||||||||||||||
Action Form | Double-acting / Single-acting (spring return type) | |||||||||||||||
Control Type | Cut-off type / Regulation type | |||||||||||||||
Actuator | Model | DA series, GT series, AW series, ZSQ series, etc. | ||||||||||||||
Air Source Pressure | Purified compressed air (nitrogen) 0.3 - 0.7MPa | |||||||||||||||
Regulation Type | Input Signal | Current signal: 0 - 10mA, 4 - 10mA; Air source signal: 20 - 100kPa | ||||||||||||||
Basic Error | With positioner ≤ ±1.5% | |||||||||||||||
Hysteresis | With positioner ≤ 1.5% | |||||||||||||||
Dead Zone | With positioner ≤ 0.6% | |||||||||||||||
Adjustable Ratio | 250:1 | 300:1 | ||||||||||||||
Cut-off Type | Signal Voltage | AC220V, AC110V, DC24V | ||||||||||||||
Cut-off Time | 0.5 S | 1.0 S | 2.5 - 4.0 S | 7.0 S |
Permissible Pressure Difference (MPa)
Nominal Diameter | 25 | 32 | 40 | 50 | 65 | 80 | 100 | 125 | 150 | 200 | 250 | 300 |
Air Supply at 0.5MPa | 5.9 | 5.4 | 4.8 | 4.5 | 4.3 | 3.6 | 2.8 | 2.0 | 1.4 | 1.3 | 1.1 |
0.8 |
Nominal Diameter | Size (mm) | |||||||
---|---|---|---|---|---|---|---|---|
Wafer type | Flange style | |||||||
D | L | L1 | D | D1 | D2 | L | Z-D | |
25 | 64 | 50 | 25 | 115 | 85 | 65 | 102 | 4-14 |
40 | 82 | 60 | 25 | 135 | 110 | 85 | 114 | 4-18 |
50 | 100 | 75 | 32 | 145 | 125 | 100 | 124 | 4-18 |
65 | 120 | 85 | 38 | 160 | 145 | 120 | 145 | 4-18 |
80 | 131 | 100 | 45 | 180 | 160 | 135 | 165 | 8-18 |
100 | 158 | 115 | 50 | 195 | 180 | 155 | 194 | 8-18 |
125 | 180 | 135 | 55 | 215 | 210 | 185 | 213 | 8-18 |
150 | 216 | 160 | 65 | 245 | 240 | 210 | 229 | 8-23 |
200 | 268 | 200 | 80 | 280 | 295 | 265 | 243 | 12-23 |
(1) Before installation, check that the product model, tag number, and specifications match the requirements. Inspect the entire valve for missing or loose parts.
(2) Prior to installation, clean the pipeline. Ensure there is sufficient straight pipe section at the valve inlet and install a filter. When connecting the valve body to the pipeline flanges, ensure coaxiality.
(3) Thoroughly clean the pipeline before installing the valve.
(4) The installation site should ensure the safety of personnel and equipment, facilitating operation, disassembly, and maintenance.
(5) The valve should be installed vertically upright on horizontal pipelines. If necessary, it can be installed at an angle, but horizontal installation should be avoided. For occasions with heavy valve weight or vibration, use a support frame.
(6) The medium flow direction must align with the arrow on the valve body. The air supply should be dry and oil-free. The valve should be used in environments with temperatures ranging from -20℃ to 55℃.
(1) Cleaning the Valve: For general media, cleaning with water is sufficient. For media harmful to health, first understand their properties and then select an appropriate cleaning method.
(2) Disassembly: Remove rust from exposed rusted parts first. Before derusting, protect the machined surfaces of precision parts such as the valve seat, valve plug, valve stem, and push rod. Use special tools when disassembling the valve seat.
(3) Valve Seat: Minor rust or wear on the sealing surface can be repaired by machining. If damage is severe, replace the seat. However, both repaired and replaced hard sealing surfaces must be lapped.
(4) Valve Stem: If the surface is damaged, it must be replaced.
(5) Damage to Push Rod, Guide, and Sealing Surfaces: Reverse-acting actuators must be replaced; direct-acting actuators can be reused after proper repair.
(6) Compression Spring: If there are cracks or other defects affecting strength, replace it immediately.
(7) Wear Parts: Packing, gaskets, and O-rings must be replaced entirely during each maintenance. Check the valve plug and diaphragm for cracks, aging, or corrosion that may cause future failures. Decide whether to replace them based on inspection results, but the diaphragm service life should not exceed 2-3 years.
(8) When reassembling the valve, ensure alignment. Tighten bolts diagonally and lubricate sliding parts. After reassembly, debug the valve according to the factory test items and methods. During this period, accurately adjust the packing compression force and the valve plug closing position.
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If the model has not been selected before ordering, please provide us with the operating parameters:
(1) Nominal diameter DN (mm);
(2) Nominal pressure (MPa or bar);
(3) Fluid properties (including medium temperature, viscosity, or acidity/alkalinity);
(4) Pressure before and after the valve (pressure differential);
(5) Requirements for flow characteristics;
(6) Materials of valve body and valve core;
(7) Connection type;
(8) Driving method (provide air supply pressure, driving voltage);
(9) Supporting accessories (for pneumatic valves, it is recommended that users install an air filter triplet and a 2-position 5-way solenoid valve);
(10) On-site working conditions. -
If the product model of our company has been selected by the design unit, please order directly from our production department according to the model;
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When the application occasion is very important or the pipeline is relatively complex, please provide the design drawings and detailed parameters as much as possible, and our experts will review and check them for you.